Diesel Compound Turbo Sizing Calculator

Size compound twin turbo setups. Match S300/S400 and Holset turbos with pressure ratio split for Cummins, Duramax, and Powerstroke.

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Compound turbo setups use two turbos in series: a small high-pressure turbo that spools quickly for low-RPM response, feeding into a large low-pressure turbo (the atmospheric stage) that provides the airflow needed for big horsepower. Done right, you get the low-end torque of a small turbo and the top-end power of a much larger one.

How the pressure ratio splits

In a compound setup, total boost is the product of each stage's pressure ratio (not the sum). For 60 psi total boost (PR ≈ 5.1):

HP turbo at PR 2.0 × Atm turbo at PR 2.55 = Total PR 5.1 (60 psi)

The HP turbo handles most of the heat work; the atmospheric turbo does most of the volume work. Match each to its job — don't oversize the HP turbo or it never spools.

Common compound combinations

  • S300/S400: Classic Cummins compound. Small S300 (62–64mm) feeds large S400 (75–80mm). Good for 700–1000 HP street/strip.
  • S400/T6: Race-only compound. Huge atmospheric turbo for 1200+ HP.
  • HX35/HX55: 12V Cummins favorite. Stock HX35 feeds a 55mm. Tight-package, ~500–650 HP.

Drive pressure stacks too

Just like boost, drive pressure compounds. The HP turbo sees the highest drive pressure of any setup — sometimes 2× boost. That stresses the small turbo's shaft and bearings.

This is why race compound builds use ceramic ball bearings and oil-only cooling. Cheap small turbos won't survive sustained compound use.

Lift pump and fueling must keep up

A compound turbo build that breathes 1000+ HP worth of air needs the fuel to match. CP3 alone caps around 700 HP; beyond that you need dual CP3, larger pistons, or a Stage 2 CP3 modification. Also size the lift pump for 0.5–0.6 gph per HP at the rail.