Volkswagen AJ Specs: 85.5 x 69 mm (3.3661 x 2.7165 in), 48 hp

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Volkswagen AJ specs: 1.6L (96.6 ci) 4-cylinder, 85.5 x 69 mm (3.3661 x 2.7165 in) bore and stroke, 7.3:1 compression. Rated 48 hp, 1975–1979.

The Volkswagen Air-cooled Flat Four (AJ) is oversquare — the 3.3661" bore exceeds the 2.7165" stroke by 23.9% — a layout that favors airflow and RPM over leverage at the crank. The 2.7165" stroke does not reach 4,000 ft/min of mean piston speed until about 8,850 RPM, so piston speed is not what limits this engine's revs — valvetrain and breathing are. Each of the 4 cylinders displaces 24.2 ci (396 cc).

7.3:1 on aluminum heads is low by modern standards and generally happy on regular pump fuel.

It is one of 13 engines in the Air-cooled Flat Four family, the largest at 96.6 ci. 5 factory variants share these dimensions, rated at 48 hp across 1975–1979.

Dimensions

Displacement96.6 ci / 1.6 L
Bore3.3661"
Stroke2.7165"
Cylinders4
Compression ratio7.3:1
Bore/stroke ratio1.239

Construction

Block materialmagnesium alloy
Head materialaluminum
ValvetrainOHV
Fuel typegas
Advertised HP48 hp
Years1975–1979

What these numbers mean

Bore/stroke character1.239 — oversquare — bore exceeds stroke, which favours higher RPM and larger valves
Mean piston speed at 6,000 RPM2,717 ft/min — conservative for a street engine
Displacement per cylinder24.1 ci
Static compression7.3:1 — low by modern standards, generally happy on regular pump fuel

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Variants sharing these dimensions (5)

These records share identical bore, stroke, displacement and compression. They differ by model year and factory power rating.

YearAdvertised HPCode
197548 hpAJ
197648 hpAJ
197748 hpAJ
197848 hpAJ
197948 hpAJ

Factory cars with this engine

Similar engines

← All Air-cooled Flat Four engines