Using Plastigage to measure main and rod bearing clearances. Step-by-step with spec table.
Time: 15 min
Wipe the crank journal and bearing surface with a clean lint-free cloth. Any debris will throw off the reading.
Place a strip of Plastigage across the full width of the journal, parallel to the crankshaft axis. Don't get any oil on it.
Install the bearing cap with the Plastigage in place. Torque the bolts to the engine's full main/rod cap spec — including angle if it's a TTY procedure. Do NOT rotate the crankshaft.
Remove the cap. The Plastigage will be crushed into a flat strip. Match the width to the included gauge card — that's your bearing clearance in inches or mm.
Check against the engine's published clearance range. Iron blocks typically spec 0.0020–0.0025"; aluminum blocks usually 0.0015–0.0020". Out-of-spec means re-grind or re-bearing the journal.